CERTAIN electrical products

Manufacturing Excellence: Crafted for Optimal Performance

At UNITED TRS, our transformers undergo meticulous manufacturing processes to ensure exceptional performance and reliability. Here's a glimpse into our manufacturing excellence:

Design: Our transformers are meticulously designed using advanced computerized systems, striking the perfect balance between cost and efficiency. This approach allows us to deliver transformers that meet your specific requirements while optimizing performance.

Core: Our transformers feature a Wescore cut of the grain-oriented silicon steel sheets. This unique design ensures silent operation with minimal energy loss, small hysteresis loop (low energy dissipation per cycle), which translates into overall efficiency in the core and high magnetic permeability..

Coils: High voltage windings are made of enamel-coated copper wire, while low voltage windings utilize aluminum strip. Insulated with high-quality paper, our windings offer enhanced insulation against dehydration, hydrolysis, and oxidation, enabling higher operating temperatures without compromising longevity.

Tank: The tank, serving as the container for the core-coil assembly and cooling liquid, is crafted from carbon steel and/or stainless steel using wire feed welding. Its design is meticulously calculated to withstand various mechanical stresses, ensuring durability under pressure, vacuum, short circuit conditions, and during transportation.

Insulation: Our transformers are filled with high-quality insulating oils, meeting stringent standards and undergoing rigorous dielectric strength tests. We utilize environmentally friendly and low-flammability options, including vegetable-based FR3 dielectric oil, for enhanced safety and performance.

Test Laboratory: Every UNITED TRS transformer undergoes comprehensive testing in our state-of-the-art laboratory. Equipped with precision instruments and calibrated by certified organizations, our tests verify insulation resistance, losses, impedance, ratio, polarity, dielectric strength, and more, ensuring top-notch quality.

Painting System: Our transformers receive a premium powder coating using the Nordson Encore Powder Spray System. This cutting-edge process guarantees exceptional quality, improved efficiency, flexibility, and productivity. With uniform coating thickness, excellent adhesion, and compliance with corrosion resistance standards, our transformers are built to last.

Experience the pinnacle of manufacturing excellence with UNITED TRS. Our commitment to quality and innovation ensures that our transformers deliver optimal performance, durability, and resistance to corrosion.